Services

Scalable Plastic Manufacturing for Industrial Applications

Trusted Across Industries
What We Can Do

Our Services

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Plastic Injection Molding

Municipal flood response and temporary levees

Flood Barriers

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Cart Solutions

Get in Touch

Let’s Get Started

Turn your design into durable plastic parts backed by advanced manufacturing and material expertise. Connect with our team to discuss your next project.

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Scalable Solutions, Any Sector

Who We Serve

  • Recycling & Waste

    Roll-out carts, bulk bins, medical waste containers, recycling systems, and circular economy initiatives using recycled materials.

  • Automotive

    Agricultural panels, fencing systems, storage bins, durable outdoor components, and reusable field products.

  • Infrastructure

    Stormwater barriers, cable boxes, utility enclosures, access lids, flood protection products, and underground infrastructure components.

  • Material Handling

    Bulk containers, palletized bins, crates, reusable transport packaging, and industrial storage systems.

  • Industrial Equipment

    Protective covers, electrical enclosures, machine panels, industrial housings, and heavy-duty molded components.

Built for Scale

Press Fleet Snapshot

Cascade Engineering operates one of the largest large-tonnage press fleets in North America, supporting both high-volume production and large-format molded parts.  

37

Total machines

165–9,000

Tonnage range

Up to 200 lbs

Part sizes, depending on material

Molding capabilities

2-shot molding, structural foam molding, and overmolding

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Our EXPERTISE

Material Innovation for Your Industry

Durability and performance start with the right material. Cascade’s team helps customers:

Test and validate

new material blends

Reduce costs

by transitioning components from metal to plastic

Optimize parts

for recycled or filled resins

Optimize parts

for recycled or filled resins

Evaluate

material performance for demanding industrial environments

Our focus on the circular economy helps manufacturers create products with lower environmental impact while maintaining strength, consistency, and durability.

Popular Materials We Mold

RECYCLED BASE MATERIALS

  • UBQ™
  • Hemp-based plastics
  • Post-consumer regrind
  • Field-sourced recycled cart material

POLYMER TYPES

  • Nylon
  • PP (Polypropylene)
  • HDPE (High Density Polyethylene)
  • Acetal

FILLED RESINS

  • Glass-filled compounds
  • Mineral-filled compounds
  • Custom engineered resin blends
Why Us

What Makes Cascade Different?

One of the Largest Press Fleets in North America

Support large-scale production with extensive molding capacity and large-tonnage expertise that many molders cannot offer.

Material and Process Expertise From Concept to Production

Combine engineering, tooling collaboration, material science, and manufacturing under one roof to streamline development and production.

Woman-Owned, Second-Generation Company

Cascade Engineering is a family-owned business led by second-generation leadership and grounded in long-term partnerships, innovation, and community impact.  

Grounded in the Triple Bottom Line

People. Planet. Profit. Cascade’s approach to manufacturing focuses on sustainability, innovation, and positive community impact alongside production performance.  

FAQ

Frequently Asked Questions

What qualifies as an industrial injection molding project?

Projects involving large parts, high-volume production, specialized materials, or rugged performance requirements are often a strong fit. If you are unsure whether your project aligns with our capabilities, our team can help evaluate feasibility.

Do you support mold transfers?

Yes. Cascade Engineering regularly takes on existing tooling and integrates it into our manufacturing and program management process.

Can you help us qualify a new material?

Yes. Our in-house materials lab supports validation testing, recycled material evaluation, mechanical property optimization, and custom formulation development.

Where do you manufacture?

All injection molding operations are based in Grand Rapids, Michigan. 

Talk to Our Team

Ready to scale your next industrial project? Cascade Engineering has the people, presses, and process expertise to help bring it to production.

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