Industries
Scalable Plastic Manufacturing for Industrial Applications
Trusted Across Industries
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What We Can Do
Our Plastic Molding Capabilities
Plastic Injection Molding
Produce large, complex plastic parts up to 200 lbs with presses ranging from 165 to 9,000 tons, depending on material selection and application requirements. Cascade supports 2-shot molding, structural foam molding, and overmolding for industrial-scale production programs.
Plastic Engineering & Product Development
Move concepts from prototype to production with engineering support focused on manufacturability, durability, tooling efficiency, and long-term scalability. Our team works alongside customers to refine part designs, optimize performance, and reduce production risk.
Plastic Material Sciences
Develop materials built for real-world industrial environments. Cascade’s A2LA-certified materials lab supports custom formulations, recycled resin blends, validation testing, and material performance optimization.
Get in Touch
Let’s Get Started
Turn your design into durable plastic parts backed by advanced manufacturing and material expertise. Connect with our team to discuss your next project.
Built for Scale
Press Fleet Snapshot
Cascade Engineering operates one of the largest large-tonnage press fleets in North America, supporting both high-volume production and large-format molded parts.
37
Total machines
165–9,000
Tonnage range
Up to 200 lbs
Part sizes, depending on material
Molding capabilities
2-shot molding, structural foam molding, and overmolding
Our EXPERTISE
Material Innovation for Your Industry
Durability and performance start with the right material. Cascade’s team helps customers:
Test and validate
new material blends
Reduce costs
by transitioning components from metal to plastic
Optimize parts
for recycled or filled resins
Optimize parts
for recycled or filled resins
Evaluate
material performance for demanding industrial environments
Our focus on the circular economy helps manufacturers create products with lower environmental impact while maintaining strength, consistency, and durability.
Popular Materials We Mold
RECYCLED BASE MATERIALS
- UBQ™
- Hemp-based plastics
- Post-consumer regrind
- Field-sourced recycled cart material
POLYMER TYPES
- Nylon
- PP (Polypropylene)
- HDPE (High Density Polyethylene)
- Acetal
FILLED RESINS
- Glass-filled compounds
- Mineral-filled compounds
- Custom engineered resin blends
Why Us
What Makes Cascade Different?
One of the Largest Press Fleets in North America
Support large-scale production with extensive molding capacity and large-tonnage expertise that many molders cannot offer.
Material and Process Expertise From Concept to Production
Combine engineering, tooling collaboration, material science, and manufacturing under one roof to streamline development and production.
Woman-Owned, Second-Generation Company
Cascade Engineering is a family-owned business led by second-generation leadership and grounded in long-term partnerships, innovation, and community impact.
Grounded in the Triple Bottom Line
People. Planet. Profit. Cascade’s approach to manufacturing focuses on sustainability, innovation, and positive community impact alongside production performance.
FAQ
Frequently Asked Questions
Projects involving large parts, high-volume production, specialized materials, or rugged performance requirements are often a strong fit. If you are unsure whether your project aligns with our capabilities, our team can help evaluate feasibility.
Yes. Cascade Engineering regularly takes on existing tooling and integrates it into our manufacturing and program management process.
Yes. Our in-house materials lab supports validation testing, recycled material evaluation, mechanical property optimization, and custom formulation development.
All injection molding operations are based in Grand Rapids, Michigan.
Talk to Our Team
Ready to scale your next industrial project? Cascade Engineering has the people, presses, and process expertise to help bring it to production.
