Plastic Injection Molding

Making All Your Products Possible

Injection-molded products that stand up to heavy use, outdoor exposure, and years of service while supporting sustainability initiatives.

Michigan-Made Capability

Plastic Injection Molding, Right in Michigan

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    37 presses from 165–9,000 tons

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    Part sizes up to 200 lbs with complex geometries, depending on materials

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    Specialized processes: 2-shot, co-injection, insert molding, Influx™

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    A2LA-certified material formation lab

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    Expert team with PhDs in plastics

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    Sustainable production through recycled and bio-based plastics

Get in Touch

Put Our Press Fleet to the Test

Partner with us to turn your design into production-ready parts—fast, precise, and built to last.

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From Design to Production

How We Do It

  • Engineering & Materials Expertise

    Our in-house lab tests and validates resins, including recycled and alternative fillers.

  • Design & Tooling

    We collaborate on part design and tooling plans for cost, strength, and manufacturability.

  • Production & Assembly

    With 37 presses, alongside our value-add assembly cells, we handle large runs with precision.

  • Circular Economy Focus

    With recycled resins and other sustainable materials, we close the loop wherever possible.

Why Us

Why Choose Cascade Engineering?

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    Wide-Ranging Manufacturing Capabilities

    Whether it’s complex structural components or oversized custom containers, we run projects that few molders can touch, all supported by automation, quality systems, and skilled operators.

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    Our Triple Bottom Line: People, Planet, Profit

    We balance business success with programs that uplift people, reduce environmental impact, and promote sustainable growth.

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    Woman-Owned & Michigan-Based

    Founded in Grand Rapids in 1973, Cascade remains family-owned and woman-led today. With over 50 years of experience, we’ve grown into one of the nation’s most trusted injection molders.

Solutions That Scale

Industries We Serve

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    Waste & Recycling

    Recycled-content compounds that support circular material use while delivering the durability needed for long service cycles.

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    Automotive

    Polymer compounds developed for structural, interior, and under-hood components where weight, impact performance, and durability matter over long service lives.

  • Infrastructure

    Infrastructure

    Polymer formulations engineered for outdoor use, supporting resistance to UV exposure, temperature shifts, and environmental stress.

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    Material Handling

    Custom blends built to handle repeated loading, abrasion, and exposure to demanding operational conditions.

  • Furniture

    Office Furniture

    Engineered materials designed to maintain strength, finish, and visual consistency through repeated use in commercial and institutional environments.

  • Agriculture Bins

    Agriculture

    Durable plastic components designed to support demanding agricultural equipment, storage, and material handling applications.

Reviews

Testimonials

FAQ

Frequently Asked Questions

What press sizes do you offer?

Our fleet includes 37 presses from 165 to 9,000 tons, with part sizes up to 200 lbs.

Do you offer contract manufacturing or one-off projects?

We focus on production programs and ongoing partnerships, rather than one-time jobs.

Do you have a minimum quantity requirement?

Minimums depend on resin choice and press time. Share your volume targets and we’ll provide options.

Can you handle tool transfers?

Yes. We regularly qualify and run transferred molds and tools, supported by our tooling and maintenance teams.

I need to replicate a custom part at scale. Can you help me?

Yes! Our engineering team and press fleet are designed for exactly that.

Do you have sustainable materials?

We offer recycled resins, bio-based plastics, and natural fillers like hemp and other agricultural byproducts, all validated in our in-house lab.

Where are your facilities located?

Cascade Engineering operates multiple facilities in West Michigan, headquartered in Grand Rapids.

Can you help us meet our sustainability goals?

Yes. We can incorporate recycled content, validate performance, and provide documentation for ESG reporting. We’re also EcoVadis certified, so you know you’re working with a sustainable supply chain.

What’s your lead time for new programs?

Lead time varies by part complexity and tooling needs, but we provide clear schedules from tooling through production.

Can I tour your facility or meet your team before we start?

Absolutely—we welcome you to tour our molding and assembly operations.

Get Started with a Quote

Have a part you need molded at scale? Cascade Engineering is ready to help.

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