 When KVH, a satellite TV antenna manufacturer, came to Cascade Engineering they were looking for injection molded plastics expertise and manufacturing capabilities.
Challenge
The KVH enclosure required precision and durability, due to both its application and its complex plastic assembly. This enclosure is used for satellite reception and is mounted to the roof racks of SUVs and minivans.
Solution
Working in conjunction with KVH and its design firm, Cascade Engineering was able to quickly manufacture a four-component complex enclosure that met their specific needs. We produced fully functional preproduction prototypes in six weeks and produced full-production components in less than six months.
Results
Through innovative use of plastics processing and materials, our engineers developed a product that met requirements for cost, durability, ease of assembly, and most importantly, an aggressive timeline.
- Lightweight cosmetic Class A surface
- .300” wall thickness domed over
- Painted and textured finishes
- Precision tolerances
- 30” x 30” structural base with multiple inserts
- 1,500-ton molding
- Engineering grade resin
- Mold flow analysis
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